最新法规和条例

TR CU 032/2013 “On the safety equipment of high pressure

发布日期:2014-12-30 16:32  浏览次数:1910
 
  In accordance with Article 3 of the Treaty on the Eurasian Economic Commission of 18 November 2011, the Council of the Eurasian Economic Commission decided to:
1. Adopt the attached technical regulations of the Customs Union "On the safety equipment of high pressure" (TR CU 032/2013).
2. Establish that the technical regulations of the Customs Union "On the safety equipment of high pressure" (TR CU 032/2013) comes into force on February 1, 2014
3. This Decision shall enter into force after 30 days from the date of its official publication.Members of the Council of the Eurasian Economic Commission:From the Republic of Belarus Of the Republic of Kazakhstan From the Russian Federation
S. Roumas K.Kelimbetov Shuvalov
ACCEPTED Council Decision Eurasian Economic Commission
TECHNICAL REGULATIONS Customs Union "On the safety equipment of high pressure" 
This technical regulation is designed in accordance with the Agreement on common principles and rules of technical regulation in the Republic of Belarus, Kazakhstan and the Russian Federation of November 18, 2010. This technical regulation establishes the customs territory of the Customs Union uniform mandatory for application and enforcement of safety requirements for equipment operating under positive pressure, first put into circulation and intended for use in the customs territory of the Customs Union (hereinafter - equipment) to ensure the free movement of equipment.
If in respect of other equipment adopted technical regulations of the Customs Union, establish requirements for it, such equipment must comply with the requirements of the technical regulations of the Customs Union.
I. Scope
1. This technical regulation establishes safety requirements for equipment in the development (design),production (manufacturing), as well as requirements for labeling equipment in order to protect human life and health, property, prevention of actions misleading consumers.
2. This technical regulation applies to the following types of equipment:
a) vessels for gases, liquefied gases, dissolved under pressure, vapors and used for working environments 
group 1 and having:
- a maximum allowable operating pressure in excess of 0.05 MPa, a capacity greater than 0,001 m 3
and the product of the maximum allowable working pressure on the value of capacity, constituting more than 0.0025 2 MPa · m 3,
- maximum allowable working pressure of over 20 MPa, capacity more than 0.0001 m 3
to 0.001  m 3 inclusive.
Categories receptacles for gases and used working environments for group 1 are shown in Table 1 of Annex 
1 to the number of technical regulations;
b) Receptacles for gases, liquefied gases, dissolved under pressure, vapors and used to working fluid in group 2 and having:
a maximum allowable operating pressure in excess of 0.05 MPa, a capacity greater than 0,001 m 3
and the product of the maximum allowable working pressure on the value of the capacity of well over 0,005 MPa · 
m 3,
maximum allowable working pressure of more than 100 MPa, capacity more than 0.0001 m 3to 0.001 m 3 inclusive.Categories receptacles for gases and used for production environments 2 groups are shown in Table 2 of Annex 1 to the number of technical regulations;
c) intended to contain liquids used for working fluid in group 1 and having:
a maximum allowable operating pressure is above 0.05 MPa capacity of more than 0,001 m 3 and the product of the maximum allowable working pressure on the value of the capacity of well over 0.02 MPa · m 3,maximum allowable working pressure greater than 50 MPa, capacity over 0.0001 m 3 to 0.001 m 3inclusive.
Categories receptacles for liquids and used for working environments in group 1 are shown in Table 3 of  Annex 1 to the number of technical regulations;
g) intended to contain liquids used for working fluid in group 2 and having:
a maximum allowable operating pressure in excess of 1 MPa capacity of more than 0.01 m 3 and the product  of the maximum allowable working pressure on the value of capacity, is more than 1 MPa · m 3,
maximum allowable working pressure of more than 100 MPa, capacity over 0.0001 m 3 to 0.01  m 3 inclusive.
Categories of vessels designed for liquids and used for working fluid in group 2 are shown in Table 4 of  Appendix 1 to the number of technical regulations;
d) boilers having a capacity of more than 0,002 m 3, intended to produce hot water at a temperature above 110 0 C, or steam , the excess pressure is above 0.05 MPa, and the vessels of the fired, having a capacity of more than 0,002 m 3.
Categories of steam, hot water boilers and fired vessels are shown in Table 5 of Annex 1 to the number of technical regulations;
e) piping having a maximum allowable operating pressure above 0.05 MPa, a nominal diameter of 25 mm for gases and vapors are used for working fluid in group 1.Categories pipelines intended for gases and vapors are used for working fluid in group 1 are shown in Table 3 6 application number 1 to this technical regulation;
g) pipes having a maximum allowable operating pressure in excess of 0.05 MPa, nominal diametrbolee 32 
mm and the product of the maximum allowable working pressure on the nominal diameter over 100 MPa · mm 
for gases and vapors used for working fluid in group 2.Categories pipelines intended for gases and vapors and used for production environments 2 groups are shown in Table 7 of Annex 1 to the number of technical regulations;
h) pipes having a maximum allowable operating pressure in excess of 0.05 MPa, nominal diameter of more 
than 25 the product of the MMI maximum allowable operating pressure value of the nominal diameter of more 
than 200 MPa · mm, intended for liquids and used for the working fluid in group 1.
Categories pipelines intended for liquids and used for the working fluid in group 1 are shown in Table 8 
application number 1 to this technical regulation;
and) pipes having a maximum allowable operating pressure in excess of 1 MPa, a nominal diameter of 200 mm and the product of the maximum allowable working pressure on the nominal diameter of more than 500 MPa ·mm, intended for liquids and used for working fluid in group 2.Categories pipelines designed for liquids and used for production environments 2 groups are shown in Table 9 of the annex number 1 to this technical regulation;
k) items of equipment (assembly units) and accessories to it, pressure-resistant,
l) valves having a nominal diameter of 25 mm (for equipment with fluid group 1), fittings, having a  nominal diameter of 32 mm (for equipment used for gas with fluid group 2), fittings, having a nominal diameter  of 200 mm (for pipelines designed for liquids and used for working environments group 2); m) showing and safety devices;
n) hyperbaric chambers (except single medical);
o) devices and safety equipment.
3. This technical regulation does not apply to the following products:
a) pipelines, local distribution and infield pipelines designed to transport gas, oil and other products, with 
the exception of equipment used on the pressure regulating stations or compression stations;
b) timing network and network gas consumption,
c) equipment specially designed for use in nuclear power equipment, working with radioactive 
environment;
g) vessels working under pressure created by the explosion inside them, in accordance with the process or 
during combustion mode of self-propagating high-temperature synthesis;
d ) equipment specially designed for use in marine and river vessels and other floating objects and 
underwater applications,
e) braking equipment, railway rolling stock, vehicles and other vehicles;
g) vessels specifically designed for use
on aircraft and other flying machines ,4
h) equipment for defense purposes;
s) of the equipment shall not constitute separate vessels (hull pumps or turbines, steam engine cylinders, 
hydraulic, internal combustion engines, air compressors and machines);
k) Single medical hyperbaric chambers;
l) equipment with a spray bottle ,
m) shell of high-voltage electrical equipment (switchgear, control gear, transformers and rotating electrical 
machines),
n) and the shell casing of elements of the transmission of electric energy (power cables and communication 
cables) operating pressurized;
o) equipment manufactured (produced) of non-metallic flexible (elastic) shell,
n) silencers or exhaust gas suction;
p) vessel or siphons for carbonated beverages.
II. Basic Concepts
4. For the purposes of this technical regulation of the concepts used are as follows:
"Tank" - a vessel having 1 or 2 neck to install valves, flanges or fittings designed for transportation, storage 
and use of compressed, liquefied or dissolved gases;
"pressure chamber" - a vessel , which creates a low and (or) high blood pressure, which is equipped with 
instruments and equipment, and in which people can be accommodated,
"barrel" - a vessel of cylindrical or other shape, which may be rolled from one place to another and put on 
the ends without additional supports and which is designed for the transportation and storage of liquid and other 
substances;
"Commissioning" - documented event, fixing equipment availability for use (use)
"capacity" - the volume of the inner cavity of the equipment determined by the figures given nominal size,
"a group of workers media "- a set of working environments, subdivided into:
group 1, which includes working environment consisting of a flammable, oxidizing, flammable, explosive, 
toxic and highly toxic gases, vapors and liquids in the single-phase state, as well as mixtures thereof;
Group 2 includes all other Fluids which are not assigned to the group 1,
"internal pressure", "external pressure" - the overpressure acting on the inner or outer wall surface of the 
equipment;
"Pressure test" - a positive pressure which is produced when the test equipment on the strength and 
density;
"working pressure" - the maximum overpressure caused the normal flow of the workflow
"pressure allowed" - the maximum operating pressure for the equipment (element), set on the basis of 
conformity assessment and (or) control based on strength;
"pressure rated" - pressure for which the calculation is performed on the strength equipment5
"pressure conditional" - design pressure at 20 0 C, used in the calculation of the strength of standard vessels 
(components, parts, fittings);
"nominal diameter", "conditional pass" - numeric designation size value equal to the rounded internal 
diameter of which is indicated for all hardware components other than the components mentioned at the outer 
diameter or size of the thread. Nominal diameter and nominal inside diameter in millimeters without indication 
of dimension,
"identification equipment" - equipment classification procedure for the application of these technical 
regulations and the establishment of compliance of equipment accompanying technical documentation,
"manufacturer" - a legal entity or natural person registered as an individual entrepreneur, which carry out 
on its behalf manufacture or production and sale of equipment and are responsible for compliance with safety 
requirements of this technical regulation;
"HRSG" - a device in which the source of heat used flammable gases or other process streams;
"Boiler Power Technological" - steam or boiler including soda recovery), in which the processing furnace 
process materials;
"electrode boiler" - steam or hot water boiler, which uses the heat generated by the flow of electric current 
through water;
"boiler with heating" - steam or hot water boiler , which uses the heat generated by the heating elements;
"fired boiler" - a device designed to heat water under pressure greater than atmospheric and used as a 
coolant is that device
"steam boiler" - a device designed to produce steam at a pressure above atmospheric, this device is used,
"safety case" - a document containing the risk analysis, as well as information from the design, operation, 
technical documentation about the minimum required security measures to accompany the equipment at all 
stages of the life cycle and is supplemented by information on the results of the risk assessment operation stage 
after a major overhaul;
"limit state equipment" - equipment condition in which its continued operation is unacceptable;
"intended use" - the use of equipment in accordance with its purpose and technical characteristics indicated 
in the technical documentation of the manufacturer;
"serial production "- the type of production, characterized by the manufacture of similar products on the 
model design decisions and (or) the use of standard processes associated with unchanging types of equipment, 
including assembly operations, for manufacturing (production) recurring items of equipment regardless of the 
types of further assembly ,
"Repair" - restoration of damaged, worn or dilapidated for any reason vascular elements with bringing them 
to a healthy state,
"resource assigned" - the total time above which the operation of the equipment must be stopped regardless 
of its technical condition,
"vessel "hermetically-closed receptacle (permanently installed or mobile), intended for conducting 6
chemical, thermal and other processes, as well as for storage and transport of gaseous, liquid and other 
substances;
"lifetime appointment" - calendar duration of the operation of the equipment, above which operation should 
be stopped, regardless of its technical condition,
"the life of the settlement" - the life of a calendar year, set in the design and calculated from the date of 
commissioning of the equipment,
"medium temperature" - the minimum (maximum) temperature of the medium at normal flow of 
technological process,
"the estimated wall temperature" - the temperature at which determined by the physical and mechanical 
properties, the allowable stress of the material and the calculation is carried out on the strength of pieces of 
equipment;
"wall temperature permissible" - the maximum (minimum) wall temperature at which permitted operation 
of the equipment;
"authorized manufacturer face "- registered in accordance with the laws of the State - a member of the 
Customs Union and the Common Economic prostranstvana its territory a legal entity or natural person as an
individual entrepreneur, operating functions of the foreign manufacturer under a contract with him in terms of 
ensuring compliance with the equipment requirements hereof and of the responsibility for non-hardware 
requirements hereof;
"safety device" - a device designed to protect vessels, boilers, piping from destruction in excess of 
permissible values of the pressure or temperature;
"cycle of life" - the time period since the release of the equipment manufacturer to its disposal;
"tank" - a mobile vessel permanently mounted on the frame rail platform on the vehicle chassis (trailer), 
including trucks, or other vehicles designed for the transport and storage of gaseous, liquid and other 
substances;
"maintenance of equipment" - the stage of the life cycle since the commissioning of the equipment prior to 
its disposal;
"piece of equipment" - the subassembly of equipment designed to perform one of its basic functions.
III. Market circulation
5. Equipment is available in market circulation at present under its technical regulations and other technical 
regulations of the Customs Union, which apply to the equipment, and provided that it has passed the assessment 
(confirmation) of compliance in accordance with Section VI of these technical regulations and other technical 
regulations of the Customs Union, the effect of which it is subject.
6. Equipment, compliance with which the requirements hereof not checked, no one has to be labeled with a 
mark of products on the market of the Member States of the Customs Union and not allowed to be released into 
circulation.7
IV. Security equipment in the development (design), manufacturing 
7. Equipment must be designed (designed) and manufactured (made) so that when used as directed, 
operation and maintenance ensures that it meets safety requirements.
8. In order to determine the risks to equipment must be factored represent the following major hazards:
a) the presence of unprotected moving parts
b) vibration,
c) the highly explosive elements;
g) invalid parameter deviations in design, assembly units and security devices that may affect safety ,
d) fire, emergencies of natural and manmade;
e) overheating;
g) the excess pressure (working pressure does not exceed the permitted);
h) damage caused by the deposition of impurities working environment on the internal surfaces of 
equipment components,
and) corrosion or other types of surface wear items of equipment;
k) failure of safety devices and safety systems;
l) Termination of auxiliary equipment;
m) flame failure in the furnace combustion chamber;
n) the disappearance of voltage on all test instruments, devices, remote and automatic control,
on ) reduction of the motive liquid below the minimum level;
n) improving the working environment above the maximum permissible level;
p) decrease coolant flow through the boiler below the minimum value;
c) reducing the pressure in the coolant path boiler below the minimum level of significance;
t) increase the coolant temperature at the outlet of the equipment to the limit specified by the manufacturer,
y) the failure of the level gauges working environment of direct action.
9. For the identified hazards in the design risk assessment calculations, experimental, or by experts 
according to the operation of similar types of equipment.
10. Depending on the capacity of the equipment or the nominal diameter and maximum allowable working 
pressure is classified by categories (1st, 2nd, 3rd and 4th) in accordance with Annex 1 to this number the 
technical regulations.
11. Safety equipment is ensured by compliance with the development (design), manufacturing (production) 
of the safety requirements set out in this section and Appendix number 2 to this technical regulation.
12. In manufacturing (production) of equipment and safety devices provided by the manufacturer of their 
compliance with the parameters and characteristics set design documentation and the requirements hereof.
13. The manufacturer is testing the equipment in the project design.8
14. Deviations from project documentation in the production (manufacturing) equipment coordinated with 
the developer (designer).
15. Equipment must be safe for the lifetime when the consumer merpo ensure its safety established in the
technical documentation.
16. Technical documentation accompanying the equipment includes:
a) a passport equipment
b) a copy of the safety case;
c) general drawing;
g) passport safety devices (if any, in accordance with the project documentation);
d) payment capacity of the relief devices (if any, in accordance with the project documentation);
e) Calculation of strength equipment;
g) management (user) manuals;
h) the drawings, diagrams, calculations, and other documentation in accordance with the supply (contract).
17. Certificate of equipment is the main document to identify the equipment.
A passport is mandatory for equipment handling equipment in the customs territory of the Customs Union 
at all stages of the life cycle of the equipment.
Passport issued equipment manufacturer.
Passport stamp affixed equipment manufacturer and the date of its registration.
18. Depending on the type of equipment certificate of equipment shall contain information in accordance 
with paragraphs 19 - 23 of these technical regulations.
19. Passport pipeline includes the following information:
a) the name and address of the owner;
b) appointment;
c) the date of manufacture (production),
d) the work environment;
d) the operating parameters of the working environment: pressure, MPa (kgf / cm 2
) temperature, 0 C,
e) the life expectancy;
g) design life;
h) the estimated number of starts,
and) diagrams, drawings, certificates and other documents for manufacturing (production) and the 
installation of the pipeline.
20. Passport boiler includes the following information (the amount of information forms the manufacturer
depending on boiler type):
a) General information:
name and address of the manufacturer,
date of manufacture (production),9
type (model)
name and designation,
serial number,
estimated lifetime ;
design life of the boiler and main parts;
estimated number of starts,
the geometric dimensions of the boiler and its components;
b) specifications and parameters:
the estimated fuel and its calorific value, MJ / kg (kcal / kg),
fuel consumption, m 3
/ h (t / h),
the type and characteristics of the furnace system (burners),
calculated, business, test pressure, MPa (kgf / cm 2
),
the maximum allowable flow resistance boiler at nominal performance, MPa (kgf / cm 2
),
the minimum allowable pressure rated temperature, MPa (kgf / cm 2
)
the nominal temperature of the steam leaving the boiler, 0 C,
the estimated temperature of the superheated steam (liquid), 0 C,
the nominal temperature of the liquid at the boiler inlet, 0 C;
nominal and maximum fluid temperature exiting the boiler, 0 C;
nominal, minimum and maximum allowable steam, t / h,
nominal, minimum and maximum output in kW;
surface heating boiler and main parts, m 2
;
capacity, m 3
,
the minimum and maximum allowable flow rate , m 3
/ h
) details about the safety devices (including the type, quantity, location of installation, cross-sectional area, 
nominal diameter, flow coefficient in vapor or liquid, the value (range) of the opening),
d) information about liquid level indicator (water) (including a pointer type, quantity, location of 
installation);
d) information on the main fixture (including the number, nominal diameter, nominal pressure, operating 
parameters, body material, installation location)
e) information on the basic equipment for measurement, control, signaling, control and automatic 
protection (including the number, type (name));
g) information about the pumps (including the type, number, operating parameters, drive);
h) information about the basic elements of the boiler manufactured (made) from sheet steel (including the 
number, size, material, welding and heat treatment);
i) information on the elements of the boiler manufactured (made) from the pipes (including the number, 
size, material, welding and heat treatment) ,10
k) information on fittings, lids, bottoms, reducers, flanges (including the number, size, material);
l) information on the coolant (including the name, the maximum allowable operating temperature, ignition 
temperature in an open space, the solidification temperature, boiling temperature change (curve) the boiling
temperature depending on the pressure, other data affecting the safe operation),
m) drawings, diagrams, drawings boiler and its essential elements and other documents (summary sheet 
factory changes, pick list, indicating the specification the main dimensions of assembly units, etc.);
n) other information to ensure safe operation of the boiler.
21. Passport vessel includes the following information:
a) General information:
name and address of the manufacturer
date of manufacture (production);
serial number;
expected lifetime;
b) information on the technical characteristics and parameters:
business, design, test pressure, MPa (kgf / cm 2
)
working fluid temperature, 0 C,
the estimated wall temperature, 0 C,
the minimum allowable negative wall temperature, 0 C,
the name of the working environment;
group working environment;
increase to compensate for corrosion (erosion), mm;
capacity, m 3
,
the mass of the empty vessel, kg
maximum weight of filled environment kg
c) information about the main parts (including the number, size, material, welding (soldering))
g) information on the fittings, flanges, caps, fasteners ( including the number, size, material);
d) information on the safety devices, the main fixture, measuring devices, security devices (including the 
number, nominal diameter, design pressure, body material, installation location)
e) drawings, diagrams, drawings and other documents of the vessel (combined leaf plant changes, a pick list, 
the specification with principal dimensions of assembly units, etc.)
g) other information to ensure safe operation of the vessel.
22. Passport balloon includes the following information:
a) General information:
name and address of the manufacturer
date of manufacture (production)
designation of the container;11
Wednesday, which is designed for the balloon
serial number,
b) Information on the technical characteristics and parameters:
working pressure, MPa (kgf / cm 2
),
test pressure, MPa (kgf / cm 2
),
the basic dimensions balloon, balloon drawing,
capacity, l,
weight, kg;
neck thread;
sealing manholes,
operating temperature range, 0 C,
the maximum number of refills ,
the design life from date of manufacture (production) years;
c) requirements for transport and storage container;
d) requirements for installation of the container;
d) requirements for the operation of the container;
e) other information to ensure safe operation of the cylinder.
23. Passport valve includes the following information:
a) General information:
name and address of the manufacturer
date of manufacture (production)
the name, designation and identification (serial) number;
appointment reinforcement;
information on conformity assessment,
b) information about the technical parameters:
diameter Nominal (DN);
nominal pressure (PN) or working pressure (Pp), MPa (kgf / c

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